Inspection, Assessment and Testing

Inspection, Assessment and Testing

Inspection, Assessment and Testing

Lift & Lifting Equipment Inspection

Lift or lifting equipment requires careful inspection to ensure the safety and reliability of the unit and compliance with statutory requirements. Failure to inspect lift & lifting equipment can result in severe accidents & injuries which may cause loss of life.

Qtex Solutions & its competent engineers are authorized by Department of Inspection for Factories and Establishments (DIFE) to inspect & certify lift, crane and other lifting equipment. Qtex serves their client with high quality inspection service.

Pressure Vessel Inspection

Regular pressure vessel (e.g. steam boilers, compressed air tanks etc.) inspection is vital to identify any signs of corrosion, material fatigue, or structural weaknesses that might compromise their integrity. Such issues can lead to accidents, leaks, and even catastrophic failures, endangering human lives, causing environmental damage, and disrupting operations.

Qtex Solutions & its competent engineers are authorized by Department of Inspection for Factories and Establishments (DIFE) to inspect & certify pressure vessel like- Air Receiver Tank, Boiler, CNG/LPG/LNG Cylinder, Fluid Storage etc. Hydrostatic pressure vessel test, thickness gauge test, safety valve test, leak test, efficiency test are conducted by experienced engineers of Qtex.

ETP Inspection

Effluent Treatment Plant (ETP), a process to convert industrial wastewater into an effluent that can be returned to the water cycle with minimal environmental issues or reused or discharged to environment without causing harmful effect. Through ETP inspection, it can be assured whether the ETP is functioning as per its design maintaining legal requirements or any modification is needed.  

ETP inspection can be beneficial to-

  • Improve ETP operation performance

  • Increase customer acceptance

  • Fulfill regulatory or customer requirements

  • Lead cost-saving modifications in design

  • Avoid impacts and violations of laws and regulations

  • Maintain the biodiversity

Qtex Solutions has been conducting ETP inspection with its expert team of engineers of different backgrounds to provide high quality service since many years.

Product Inspection-Final Random Inspection (FRI)

Final Random Inspection (FRI) acts as a final check to evaluate product quality, packaging, product labeling, carton markings and ensure that items are correctly packed and fit for their intended use. The final inspection report is typically used by the importer to authorize shipment and trigger payment.

Benefits of Final Random Inspection (FRI)-

  • Assure that the goods have met importers specifications

  • Reduce import risk and avoid the product recalls

  • Protect the brand image and reputation

  • Refuse defective shipment

  • Avoid unexpected costs and delays or returns

  • Save time and secure business

Qtex Solutions provides Final Random Inspection (FRI) services with highly qualified personnel in relevant field.

Product Inspection-Incoming Inspection

Incoming inspection refers to verify that the factory has received the correct material according to the agreed standard by the customer. This inspection is conducted to ensure that there are no such defects in material that can hamper the production or can contribute to produce products that is below standard.

By thoroughly inspecting raw materials and components upon receipt, any non-conformities, defects, or deviations from desired specifications can be identified.

Qtex Solutions serves regarding Incoming Inspection with highly qualified personnel in relevant field.

Environmental Inspection Services

Environmental inspections are needed to ensure a safe and sound workplace maintaining all legal requirements.

Qtex Solutions is a leading environmental inspection service provider. Qtex has been providing environmental inspection services for a long time with calibrated equipment by experienced engineers at different types of factories.

Some of Environmental Inspection Services are mentioned below-

 

Stack Air Emission Monitoring

Stack Air Emission Monitoring is conducted with calibrated equipment for the stack air which is emitted from fuel fired stationary combustion sources like boiler, generator, turbine, stenter machine, dryer and other stack points to analyze many parameters like different gaseous pollutants, particulate matters, flue gas temperature, excess air, differential flue pressure etc. This air quality is evaluated against ZDHC Air Emission Position Paper / Guideline, STEP by OEKOTEX standard and local standards as per requirement.

Benefits of Stack Air Emission Monitoring-

  •  Get to know about the current condition of generators, boilers or other related machines
  • Get an idea about process efficiency and process control
  • Helps to identify efficiency of process change or newly installed pollution control equipment
  • Provides data to Environmental Impact Assessment Surveys

 

Ambient & Indoor Air Quality Monitoring

Ambient & Indoor Air Quality Monitoring is conducted to monitor the workplace and surrounding air quality at different types of factories and projects for different gaseous pollutants and particulate matters with calibrated equipment and evaluated against local and international standards as per requirement.

Benefits of Ambient & Indoor Air Quality Monitoring-

  • Know about the quality of indoor and ambient air
  • Reduce employee sickness percentages by taking measures based on the inspection report which helps to increases employee performance
  • Also increases the overall industry output

 

Noise Level Monitoring

Noise Level Monitoring is conducted to monitor the intensity of sound (db) at the workplace and surrounding for different types of factories and projects with calibrated equipment and analyzed against relevant standard requirement.

Benefits of Noise Level Monitoring-

  • Reduces accidental issues by identifying noisy areas
  • Helps the facility to take necessary measures to be in compliance with legal requirement which helps to increases employee performance
  • Also increases the overall industry output

 

Light Level Monitoring

Light Level Monitoring is conducted to monitor the intensity of light (Lux) at the workplace for different types of factories and projects with calibrated equipment and analyzed against relevant standard requirement.

Benefits of Light Level Monitoring-

  • Identifies light level conditions
  • Reduces product rejection by taking measure to ensure required intensity of light availability
  • Reduces accidents

 

Temperature & Humidity Level Monitoring

Temperature & Humidity Level Monitoring is conducted to monitor the workplace Temperature (oC) & Humidity (%RH) for different types of factories and projects with calibrated equipment.

Benefits of Temperature & Humidity Level Monitoring-

  • Identifies Temperature & Humidity conditions
  • Increases work productivity by taking necessary measures

 

Greenhouse Gas (GHG) Inventory

GHG emission monitoring is conducted for a facility’s direct and indirect emission sources following IPCC Guidelines to calculate a facility’s GHG emission quantity.

Benefits of having Greenhouse Gas (GHG) Inventory-

  • Greenhouse gas inventories can serve as baselines to track increases and decreases in future emissions
  • Can help to identify reduction targets and effective strategies for reducing emissions within their boundaries.

 

GHG Reduction Plan

Evaluating a facility’s GHG emission and identifying facility’s scope of GHG reduction, a detail GHG reduction plan is provided. Following implementing GHG reduction plan, facility can reduce the quantity of its GHG emission.

Benefits of having GHG Reduction Plan-

  • Helps to identify possible steps which may help to reduce GHG emission
  • Helps the facility to prioritize on action to be taken

 

Air Inventory

An inventory is conducted to prepare a database that lists the amount of air pollutants discharged into the atmosphere from a facility through different emission sources during a year or other time period.

Benefits of Air inventory-

  • Helps to identify a facility’s overall yearly emission from different emission sources.
  • Helps to take necessary action to reduce air emission

 

Ozone Depleting Substance (ODS) Leak Test

Ozone Depleting Substance (ODS) Leak Test is conducted to check whether there is any leakage or not at refrigerant using devices.

 

Benefits of Ozone Depleting Substance (ODS) Leak Test-

  • Reduces maintenance costs

  • Increases performance by taking proper steps

 

Clean Room Air Particulate Matter Counting

Air particulate matter counting in cleanrooms (at different pharmaceuticals process, food process industries, medical & surgical device manufacturing facilities etc.) is conducted to check whether the cleanroom is operating within its allowable parameter range or not.

Clean room needs to be maintained with very caution and the air particulate matter counting helps to take necessary measures is required.

 

 

Volatile Organic Compounds (VOC) Monitoring

Volatile Organic Compounds (VOC) Monitoring is conducted to measure the VOC quantity at different locations of a facility especially, where there is a possible source of VOC.

Benefits of VOC Monitoring-

  • Identifies and reduce leakages of VOCs in the industry
  • Can optimize process flows to improve efficiency  

 

Concrete Moisture Test

Floor Moisture can damage the product stored in the warehouse. By concrete moisture inspection, factories could understand that whether or not they should take necessary measures like floor painting or other initiative to protect products from floor moisture or other sources of moisture.

 

 

Compressor Leak Test

Compressor leak test is conducted with high-tech equipment to check the leak of compressed air tank, compressed air lines, valves and joints.

The leak of compressor causes huge energy loss due to release of compressed air. Facility can take necessary steps of identified leaks from the test.

 

 

Combustion Efficiency Test

Combustion Efficiency Test is conducted for combustion units (e.g. Boiler etc.) to calculate the efficiency of the corresponding unit. It helps to predict how well the fuel is burnt and being utilized.

 

 

CO2 Emission Test

CO2 emission test is conducted to measure the quantity of emitted CO2 from a unit or any operation of a facility. It helps the facility to take necessary measures to reduce CO2 emission where required.

 

 

Asbestos Surveys

Asbestos survey helps to locate & assess all the Asbestos Containing Materials (ACMs) and to present the collected information in a way which will help the factory to manage the risk associated with asbestos containing materials.

 

 

Gas Cylinder Leak Test

Gas cylinder leak test is conducted to check any leakage from combustible gas cylinders which helps to ensure safety from those cylinders.

The test helps the facility to reduce the possibility of any potential accident and helps to ensure safety.

 

Environmental Impact Assessment (EIA)

Environmental Impact Assessment (EIA) is an assessment which is used to assess the significant impacts from relevant aspects of a project or development proposal on the environment taking into account inter-related socio-economic, cultural and human-health impacts, both beneficial and adverse.

Benefits of Environmental Impact Assessment-

  • Helps to assess potential impacts relevant to the environmental legislation and requirements

  • Helps through the mitigation measures in advance to potential impacts

  • Protects the environment by suggesting alternative safe project designs and methods

  • Provides information showing environmental consequences before decision making

Qtex Solutions has well experienced environmental Experts, engineers, sociologists for conducting EIA. Qtex have been performing EIA at different factories and projects since a long time and the reports are widely accepted.

Environmental and Social Impact Assessment (ESIA)

Environmental and Social Impact Assessment (ESIA means a prior scientific foreseeable analysis of potential effects of an activity that would affect the environment and social conditions and which addresses certain issues.

The short-term goal of any ESIA is to identify appropriate measures to mitigate actual or potential negative impacts of developments, enhance positive impacts, and inform decision-making around project approval (including setting environmental and social terms and conditions).

Qtex Solutions has well experienced environmental & social Experts, sociologists, engineers for conducting ESIA. Qtex have been performing ESIA at different factories and projects since a long time.

Environmental Management Plan (EMP)

An Environmental Management Plan (EMP) is a document containing a detailed plan to measure and achieve compliance with the environmental requirements, mitigation measures to be taken during implementation and operation to eliminate adverse environmental impacts of an industry or project, offset them, or reduce the negative impacts as much as possible.

Benefits of Environmental Management Plan-

  • Provide guideline to improve environmental performance

  • Increase efficiency/reduce costs

  • Increase employee awareness of environmental issues and responsibilities

  • Create a positive value towards stakeholders

Qtex Solutions has well experienced team for conducting EMP. Qtex have been performing EMP at different factories and projects since a long time and the reports are widely accepted.

Industrial Inspection

Qtex Solutions has been involved in providing various kinds of industrial inspection services. Some of them are mentioned below-

 

Earth Pit Resistance Test

Earth pit testing, also known as ground electrode testing or ground resistance testing, is a critical procedure in electrical installations and grounding systems. It involves measuring the electrical resistance of the grounding electrode (earth pit) to ensure that it provides a low-resistance path for electrical fault currents to dissipate into the earth.

This testing is important for several reasons-

  • Proper grounding is essential for electrical safety. In the event of a fault or surge, the grounding system should carry fault currents away from equipment and personnel to prevent electrical shock, fire, and other hazards.
  • Grounding helps protect electrical and electronic equipment from damage
  • A well-designed and maintained grounding system can enhance the reliability of electrical systems by reducing the risk of electrical faults and minimizing downtime.
  • Electrical codes and standards often require periodic ground resistance testing to ensure compliance with safety and performance requirements. Non-compliance can result in legal and regulatory issues.

Qtex Solutions provides the Earth Pit Resistance Test service at different industrial plants with its expert team of engineers.

 

 

Insulation Resistance (IR) Test

An insulation resistance (IR) test measures the resistance to current flow across it on a completed cable; it applies a test voltage to determine how effective the insulation is in preventing the flow of electric current out of the insulation.

Insulation resistance between live parts of different polarities, or between live parts and neutral, or between live parts and earth are very important parameter for safety of an instrument. Depending on the working voltage of the circuit, and application, this resistance is specified for different instruments.

Qtex Solutions provides the Insulation Resistance Test service at different industrial plants with its expert team of engineers.

 

 

Thermography Scan Test

Thermography allows for nonintrusive measurement of temperature and thermal characteristics or thermal patterns of plant equipment. The intent is to detect abnormal temperatures or changes in temperature that may indicate problems in their incipient stages.

Benefits of Thermography Scan Test-

  • Serious failures and outages may be avoided when problems can be identified and remedied early.

  • Early detection permits more effective maintenance planning and scheduled outages.

  • Thermography can be used to troubleshoot, perform pre and post outage measurements, verify successful installation or repair, and predict problems.

Qtex Solutions provides the Thermography Scan Test service at different industrial plants with its expert team of engineers.

 

 

Industrial Hygiene Survey

Industrial Hygiene Survey is considered as a tool of protecting and enhancing the health and safety of workers at workplace and finding out some possible ways to reduce the unhealthy and unsafe work environment condition. Health and safety hazards cover a wide range of chemical, physical, biological and ergonomic stressors.

Benefits of Industrial Hygiene Survey-

  • Get a view on existing occupational hygiene scenario

  • Ensure safe workplace.

  • Get a view on workplace conditions against relevant standards and regulations.

  • Identify possible measures for managing occupational exposures to chemical, physical, biological, ergonomic and health hazard.

Qtex Solutions provides the Industrial Hygiene Survey at different types of industries and organization with its expert team who has long term experience in diversified file.

 

Testing Services

Audiometric Test (Hearing Test)

An audiometric examination assesses a person’s ability to hear tones at various frequencies and decibels (loudness). It helps to determine the effectiveness of ear protection and the degree of hearing loss related to exposure to noise and non-occupational illnesses.

Through Audiometric Test (Hearing Test), a facility can identify the immediate hearing limitations that may represent risk to individuals operating in safety-sensitive roles. This helps the facility to take measures to protect the workers hearing ability.

Qtex Solutions provides Audiometric Test (Hearing Test) with experience personnel of relevant background.

 

 

Spirometry Breathing Test

Spirometry is the most common type of pulmonary function or breathing test. This test measures how much air you can breathe in and out of your lungs, as well as how easily and fast you can the blow the air out of your lungs.

Employers in various industries should ensure their workers undergo time-to-time breathing monitoring and testing to take any necessary measures if requires.

Qtex Solutions provides Spirometry Breathing Test with experience personnel of relevant background.